Marsch 1 Сomposite Mesh
What is Composite Mesh?
The mesh is designed to reinforce concrete instead of traditional metal reinforcing mesh. It has significant advantages over metal:
- 9 times lighter
- 3 times stronger at break
- 25% cheaper
- Corrosion-resistant
- Significantly speeds up the reinforcement process (no need to fix at the construction site)
- No need to put bar chair spacers forming a protective layer of concrete
- Low thermal conductivity
- Dielectricity
The MARSCH 1 composite mesh is manufactured in cards measuring 2200x6000 mm,
with the possibility of producing cards of any size with a width not exceeding 2400 mm
and a length of no more than 12000 mm. The standard diameters of the rod from which
the mesh is made are listed in the sizes table. According to the customer's request, a grid
with intermediate dimensions can be manufactured.
Application Area
Up to now, the MARSCH 1 composite mesh has revealed the following limitations: low
heat resistance (up to 150°C), low modulus of elasticity. Considering these limitations,
we do not recommend using the MARSCH 1 mesh for reinforcing structures that must meet
special fire requirements: building intermediate concrete slabs, bridge columns,
monolythic structures pylons over 3 floors.
With these exceptions it is recommended to use the MARSCH 1 mesh in a wide range of
constructions:
- decking of bridges
- foundations
- concrete roads
- bank protection
- concrete floors
- concrete chemical storages
- reinforced concrete products
- monolyth up to 3 floors
- concrete baths
- swimming pools
- fountain bowls
- squares
- wells
- sewage treatment facilities
- road plates
- piers
- port facilities
- foundation grills
- underground parking lots
- helipads
- concrete parking lots
- access constructions
MARSCH1 Production line
Additional Information
The production line is used for production of composite rods with sand coating providing for a better bond to concrete. Approved by п30-18-30 pavement slab test reports. The products comply with GOST.
- Capacity m/min
Diameter 4 10 linear meters/min
Diameter 6 9 linear meters /min
Diameter 8 8 linear meters /min
Diameter 10 5 linear meters /min
- Quantity of simultaneously produced rods (pcs)
4 rods
- Minimum shopfloor dimensions for equipment installation (meters)
Length 25 m
Width 4 m
Height 2 m
*Smaller sizes are available upon request.
*Additional area is required for storage of raw materials and finished products.
- Required temperature for equipment operation (°C)
18-27
- Full power of equipment (kW)
14 kW max
- equipment operating modes, idle periods (h/day)
23 h/day (1 hour for routine maintenance)
- Required number of operators (workers/shift)
2 workers
- Competitive advantages
Sand coating on the rods.
Easy servicing
High capacity
Stable furnace parameters
Raw material consumption for production of fiberglass reinforcements of most popular diameters
For 1 linear kilometer of АКС 4:
19.2 kg of direct single-end roving
3.3 kg of 20 or similar epoxy resin
2.9 kg of isomethyl tetrahydrophthalic anhydride hardener
For 1 linear kilometer of АКС 6:
34 kg of direct single-end roving
7.5 kg of 20 or similar epoxy resin
6.5 kg of isomethyl tetrahydrophthalic anhydride hardener
For 1 linear kilometer of АКС 8:
57.7 kg of direct single-end roving
10 kg of 20 or similar epoxy resin
8.6 kg of isomethyl tetrahydrophthalic anhydride hardener
For 1 linear kilometer of АКС 10:
105.6 kg of direct single-end roving
19.2 kg of 20 or similar epoxy resin
16.1 kg of isomethyl tetrahydrophthalic anhydride hardener
For 1 linear kilometer of АКС 12:
150 kg of direct single-end roving
28.2 kg of 20 or similar epoxy resin
23.2 kg of isomethyl tetrahydrophthalic anhydride hardener
MARSCH1 specifications
- The line produces reinforcements in four flows Capacity up to 5 km per 12-hour shift for 8 m diameter
- Operated by two workers min.
- Easy servicing
- Power consumption – 14kWh
- Produced diameters - f2mm - f18mm
- Production period: 30 days
- Warranty 1 year
Additional requirements:1. Ventilation system, 3-phase electric circuit, ground loop.2. Heated shopfloor ( +20°C) min, length – 25m, width - 4 m min.
Payment terms: 70% advance payment, 30% when the production line is ready to shipment.
- Payment method: wire
Equipment production period:25-30 calendar days after advance payment. Equipment transportation, travel and accommodation cost shall be paid additionally by the buyer
MARSCH1 MESH 2.0 Production line
Additional Information
Scope of Supply
Rod bin: 4
Transverse rod feed and cut off unit: 1
Rod thermal bonding unit: 1
Thermoplastic feed hopper: 1
Injection nozzle: 15
Mould for 4 mm diameter: 15
Mould for 6 mm diameter: 15
Mould for 8 mm diameter: 15
Mould for 10 mm diameter: 15
Pull unit: 1
Cut-off unit: 1
Table for finished cards: 1
Industrial compessor: 1
Water treatment system: 1
SPTA kit: 1
Production process (document package): 1
Passport: 1
Installation, commissioning, and training for 2 operators: 1
MARSCH1 specifications
- The production line is used for making mesh consisting of ready composite rods
- Capacity – up to 3m 2 /min.
- Mesh width – 0.5 – 2.4 m.
- Diameters - 4, 6,8,10 mm
- Cell - 150, 200 mm
- Operated by two workers min.
- Easy servicing
- Production period: 150 days
- Warranty 1 year
Additional requirements:
1. Ventilation system, 3-phase electric circuit, ground loop.
2. Heated shopfloor ( +20°C) min, length – 25m, width - 6 m min.
Payment terms: 70% advance payment, 30% when the production line is ready to shipment.
Payment method: wire
Equipment production period:
150 calendar days after advance payment. Equipment transportation, travel and accommodation cost shall be paid
additionally by the buyer.